Customized Service Full Process Guide

Introduction: Position custom burner development not as a luxury, but as a necessary step for innovative appliance design that stands out in the market.

1. Phase 1: Discovery & Feasibility (The Blueprint):

   • Requirements Workshop: Detail the information exchange: desired heat output, physical dimensions, gas type, special features (e.g., dual-flame, specific flame pattern).
   • Technical & Manufacturing Feasibility Analysis: Explain how engineers assess the design for performance, safety, and cost-effective manufacturability.

2. Phase 2: Design & Engineering (The Virtual Model):

   • CAD Modeling & CFD Analysis: Show how digital twins are created and optimized for airflow and combustion.
   • Material Selection Review: Revisit material choices based on the specific application and cost targets.

3. Phase 3: Prototyping & Validation (The Physical Proof):

   • Rapid Prototyping: Discuss methods like 3D printing for initial form/fit checks.
   • Functional Sample Tooling: Explain the creation of a limited-run mold to produce fully functional samples for testing.
   • Rigorous Sample Testing: Describe the battery of tests (as in Blog Post 17) performed on the custom samples.

4. Phase 4: Production & Quality Assurance (The Launch):

   • Mass Production Tooling: Detail the investment in high-volume, durable molds.
   • Initial Production Run (IPR) and First Article Inspection (FAI): Explain the rigorous validation of the first parts off the production line.
   • Continuous Monitoring: Outline the ongoing quality control throughout the product lifecycle.

Conclusion: A successful custom project is a partnership, blending the OEM’s vision with the manufacturer’s engineering expertise.

CTA: “Ready to bring your unique appliance vision to life? Contact our ODM project management team to initiate a design consultation.”